Posts Tagged 'kitchen'

Tiling laminate countertops – Part One

I’ve got a bit of time this evening to write about the counter tiling job, but I’ll make this a two-part post, since this was a bigger job than any of the others I’ve attempted thus far! In this post I’ll cover preparing the laminate countertops and doing the actual tiling. Next time I’ll cover grout, clean-up, and sealing. I learned several things during this whole process, but the most important one fits the old Boy Scout motto: “Be Prepared!” This is true confessions time, and I hope all my goofs will help the next person avoid time-wasting mistakes. At left you see the original pea-green laminate countertop. The old sink has been removed so that I can tile right up to the edge of the hole. The new sink will fit down on top of the new tile.

This is the old sink we removed. It was one of those typically shallow stainless steel sinks for manufactured homes–barely over five inches deep. I knew this was going to make washing and even food prep difficult (hard to stand a deep pot in a shallow sink to fill it with water for cooking). Strolling down the sink aisle at Lowe’s and Home Depot left me cold. There were lots of gorgeous kitchen sinks, but the prices bordered on the ridiculous ($289 for a basic white sink?). So I got back online and started shopping around for deals. eBay came through for me again, and I found a seller offering this fabulous white sink in a size standard for mobile homes–but deeper:

This sink, though brand new, was listed as “with blemishes” and so was only $29.99 instead of $80. The seller explained that the sink had minor scratches or pitting–but nothing that would effect the overall quality of the sink. With $20 for shipping added on, I had a beautiful sink for just under $50! When the sink arrived, I opened the box and unwrapped it to check out the blemishes. For the life of me, I could not see them. The sink is made of a special composite (tough like PVC), and it is white all through. I guess that must make the blemishes invisible, because I’ve never been able to find them! Before shipment, I requested the seller to drill a fourth hole in this standard three-hole sink so I could add a water purifier later. This has been one of my favorite finds during this trailer remodel. You’ll see later how beautiful the sink looks installed.

But let’s move on to tiling! According to the helpful DIY instructions I found (and contrary to popular belief), you can tile directly over laminate counters. The old methods decreed that you’d have to put plywood over the laminate or use a special fiberglass paper (called “thin skin”) to cover the laminate completely prior to tiling. This just isn’t the case. To prepare laminate to accept mastic (tile glue), you simply need to rough up the counter with #50 sandpaper on a hand-held rotary sander. And so we arrive at my first mistake. When I glanced at my sander’s accessories (including several circles of sandpaper), I thought I saw #50 sandpaper there. So I didn’t bother to stop at Lowe’s and pick up sandpaper before heading out to the trailer to put in a day’s work. On this trip, I’d hoped to get all the countertop prep done and start laying tile. I also planned to rent a tile cutter from the local Home Depot (12 miles from the trailer).

After arriving at the trailer, I mentioned to our landlord that I’d be renting a tile cutter, and he told me that Home Depot in our area doesn’t do tool rental. However, he gave me the names of two other places that rented tools, so I drove 12 miles to check them out. Wouldn’t you know, both of them were closed that Saturday! I didn’t want to drive 20 miles to get to the next closest Lowe’s, so I just headed back to the trailer to rough up the counter tops, figuring I’d at least get that done and not make the day a total washout. When I began sanding the countertops, I noticed that they felt smoother rather than rough. So I pulled the sandpaper box out to check the number again. Whoops. #150! That was a far finer grain than I needed. I was actually just making the counter feel even silkier to the touch than ever! I dug through my stash of sandpaper rounds and had nothing lower than #100. Rats. That meant a trip back to town. I could have kicked myself for not double-checking the sandpaper earlier, since I could have gotten correct sandpaper at Home Depot on my first trip to find a tile cutter. Phooey.

Knowing I couldn’t proceed without the right sandpaper but unwilling to make yet another trip into town, I decided on a whim to see if the tiles would fit without any cutting. I seriously doubted this was possible, but I had time to try it, so I opened the boxes of tile and started laying them out on the countertops to see where I’d need to cut tile when I did have a tile cutter. On the first counter I tried, I was elated to discover that the sections of tile fit perfectly. I would not need to cut a single tile:

I even tested the backsplash tiles I’d gotten, and those were a perfect fit, too. The tile I purchased came from Lowe’s in one-foot square sections. Each individual tile is slightly under two by two inches with 1/8″ spaces in between. The tiles are held together in a square by dots of glue. This is called “mosaic” tile and is typically used in showers, but it’s also fantastic for counters. I liked the shades of brown (doesn’t show dirt as easily) and the fact that I’d be able to set hot pots right on the counter. Can’t be beat! I’d already measured the counters to see what kind of square footage I was looking at, and from that I knew I’d need 50 12″x12″ sections (really 46, but I also planned to use individual tiles to cover the front and side edges of the counters). I’ll give you the cost breakdown in part two once I’ve added in mastic, grout, and the backsplash. You’re going to be amazed at how inexpensively you can redo your countertops!

Now that I knew one counter could be done with no cutting, I headed over to the most difficult counter–the sink section. I didn’t think it was possible to get around that sink hole without cutting at least some tiles. Imagine my great surprise when the tiles fit there exactly as well! Here you see the tile all laid out. Because the tiles were less than 2×2″ individually, it was easy to simply cut through the dots of glue to create smaller mosaic sections. As you can see, it only takes a row of tile one deep to go across the back of the sink. It’s a double row across the front. Below is a photograph showing how I cut through the glue to separate the tiles as needed.

With a little snip, the scissors go right through the glue. Any glue residue left on the edge of the tile can be peeled or scraped off afterwards to leave a smooth edge (particularly important for tiles that will line up with the edge of the counter–you don’t want glue showing there).

Now I was down to the last counter–the peninsula. This one was a bit tricky, since it has a display shelf unit on the end that tile has to go around. I was just positive I’d have to cut tile here, but check it out:

No need to cut a single tile! So now I was thrilled that I hadn’t rented a tile cutter after all. I wasn’t going to need it. Quite providential. Now, when I’d pulled all the tiles out of the boxes, I found that Lowe’s had shorted me three 12×12″ mosaic sections (they come ten to a box, and one box had already been opened, unbeknownst to me). I knew all my tiles would fit on the countertops, but I still had those front edges to do, so I counted all the leftover pieces to make sure I had enough. Nope. I definitely needed those three extra sections. The day was drawing to a close, so I decided to head back home and come back the next Wednesday to do the extra tiling, stopping at Lowe’s first to get the three that had been missing from my box and to purchase the right sandpaper.

When I stopped at Lowe’s four days later, they only had four pieces of my mosaic tile left, and two of them had broken sections. I spoke with the lady at the customer service desk, and she not only gave me the three I’d been missing, but she discounted the fourth I’d need to cover the broken tiles. Never hurts to ask for a discount when something is broken or damaged! I headed back to the trailer and jumped right in to sanding the countertops with the #50 paper. The difference was not as noticeable as I thought it would be, and the counters still felt relatively smooth to the touch. I worried that the mastic might not stick, but I went ahead and followed the DIY directions, wiping down the counters to remove any sanding residue before tiling. This is where the real fun begins!

Believe it or not, laying tile is actually very easy with the right tools in hand. I had my notched trowel and my 1/8″ tile spacers, so I was ready to go. I slathered on the first section of mastic and laid the tiles as directed, putting a section of mosaic down and giving it a slight push to move it into position. You don’t want to lay it down far from where it needs to be, because the idea isn’t to mess up the mastic. The slight push is just to encourage the tile to stick into the mastic. With the first section down, I laid the second section, then placed spacers between them to make sure the 1/8″ spacing remained consistent between sections. Here you see the first four sections in place on the far right edge of the sink countertop. The mastic to the left has been spread and then “combed” with the notched edge of the trowel. You don’t want a very thick layer of mastic or it will ooze up between the tile spaces (as you can see on the tiles just to the right of the mastic!). Here’s a closeup of the spacer to show you how it works:

I purchased the spacers that have a little “handle” on the top to make them easier to remove when the tile is set. Conventional spacers can get stuck in the mastic, which means you have to pry them out later with a knife–no fun. The tile guy at Lowe’s recommended these spacers, and another video demonstration I watched online also showed how easy they were to use. I was very happy with the way they worked.

Tiling the rest of the countertop went very quickly, since I’d already laid out the tile to begin with when I tested the fit to see if I’d need to cut anything. That added step ended up saving me lots of time, since I didn’t have to stop to do any special fitting. I just troweled on the mastic, tiled, placed spacers, and moved on. The only real challenge was setting the tiles onto the front edge of the counter, which is a tad bit trickier, since you don’t want to drip mastic or drop tiles. Here you can see the front edge with mastic and some tile (over the dishwasher):

At right you see the sink countertop completely tiled and ready for grout. All told, it took about twenty minutes to tile this counter. I was amazed that it went so fast, and I moved on to the smaller counter next to the refrigerator, saving the more complicated peninsula for last. Mastic only takes about 45 minutes to set, so I intended to go ahead and grout the counters once I finished tiling. I figured I’d begin at the sink area, which would be set by the time I finished the other two counters. I’d purchased my grout at Home Depot, because Lowe’s didn’t have a color I liked. I wanted a brown grout that wouldn’t show stains, so I got a sandstone color from Home Depot in a 20-pound bag. The tile guy assured me this would be more than enough to grout the entire kitchen, including the backsplash (you can see in this photo that I hadn’t placed the backsplash yet).

Next I moved to the short counter next to the fridge, which went even faster:

Finally, I tackled the last counter. This peninsula turned out to be a lot tricker than I’d anticipated, even though I’d already pre-fitted the tiles around the display shelf and on the odd little notch that sticks out next to the stove. By the time I got to the end of the counter, I was also completely out of mastic, so that meant I wouldn’t be able to get the backsplash up that day or grout the countertops, either. I was disappointed, because I’d really hoped to wrap up the entire tiling job in two days. Word to the wise: a pro could get this done in two days, but amateurs need to add at least another day and a half for the learning curve and for silly mistakes (I was about to make another one–but that’s for part two!).

At the end of the day, I did have all three countertops nicely tiled and ready for grout. The following Saturday I’d be back to place the backsplash and tile the edges of the peninsula (there wasn’t enough mastic even for the small tiles). All in all, a good day’s work. I was just thrilled to see the difference between the old laminate countertops and the beautiful new tile. I cleaned up and headed home with the children, who had enjoyed a day playing at the new house while I tiled. In part two I’ll reveal a few more blunders and show you the beautiful end results of my amateur labors. If I can do this, so can you!

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Bringing the kitchen out of the Dark Ages!

Here’s what we started out with:

Gloomy!

The cabinets are all dark “hardwood” laminate, and with one small window and two single-bulb light fixtures, this was a dark, gloomy kitchen. The first thing my husband did was replace the single-bulb fixtures for me. Here’s the before:

Original fixtures

Both fixtures had textured glass globes over them. Neither cast much light. I happened to find two-bulb brushed nickel fixtures at Costco selling in a package of two for only $14.39 — can’t beat that deal! Flush-mount ceiling fixtures usually run about $29.95 or higher each, depending on the size. So this was better than a two-for-one deal. Here’s the after:

New kitchen light

You’ll see in later photos that going from two one-bulb fixtures to two of these made a huge difference. While he was at it, my husband also replaced the dark wooden ceiling fan in the living room with a bright white one. We are fortunate to have a family member who gives us hand-me-down fixtures and home dec items from time to time after a remodel, so we’ve gotten a lot of wonderful pieces we can use in our own home. But you don’t have to have a relative who itches to redo every year to find good bargains! Lowe’s has a wide variety of inexpensive ceiling fans that work nicely for under $50.

Once I had good lighting in place, I went ahead and primed the kitchen walls. Because I knew I’d be covering the white linoleum and tiling the countertops, I didn’t have to worry about drips or use dropcloths. I just went at it and got two coats of primer over the striped vinyl “wallpaper” and all the trim. Before refacing the cabinets, I put one coat of latex semi-gloss on the crown moulding over the two coats of primer. All of this took a grand total of three hours over a couple of days (I did other things while the coats were drying).

Now I was ready to begin in earnest on the kitchen cabinets. First I used my power drill to remove all of the hinges and hardware from the lower doors and the pulls from the drawers (I’d need help to get the upper doors off). The hinges used a square bit, which I didn’t have, but I was able to borrow one from our landlord. I’d read that hinges more than ten years old should be discarded, since the plastic piece that helps the cabinet close by itself wears out with years of use. I’d found this to be true, so I had already requested replacement hinges when I purchased Cabinet Rescue. The company that sells the paint also offers replacement hinges just for mobile home cabinets in a variety of finishes. I went with brushed nickel to match the lighting fixtures. I got a deal on hinges when I purchased three pints of the paint, so I ended up getting about 20 hinges for free. I searched around online for cabinet pulls and drawer pulls to match, knowing I didn’t want to pay full price for those. I found these beautiful satin nickel pulls from Modular Kitchen Cabinets:

When I purchased them, they were $1.13 each, so they’ve gone up a bit since then, but they’re still cheaper than the $2.27 retail listed (and pulls like these at Lowe’s were $2.88 each). I knew I wanted cup pulls for the drawers, but I was appalled by the prices, even on discount sites. I finally turned to eBay and was tickled pink to discover satin nickel cup pulls for only $1.89 (compared to $10.89 retail) from Your Home Supply:

After removing the lower cabinet doors, I washed them all thoroughly with “RedMax,” an industrial-strength degreaser, to remove any food and grease remnants (paint won’t adhere well over those). RedMax is a non-smelly, non-caustic degreaser I found at Lowe’s, and it worked wonders. After the doors had dried, I took my orbital sander with #200 paper in place and roughed up the front surface of each door, as explained in the how-to instructions from Decotime. Finally, I wiped down each door and drawer front with a tack cloth to remove any residue from sanding. Now I was ready to paint!

I laid all the cabinet doors out on the countertop with a couple on a dropcloth on the floor when I ran out of room. I stirred the Cabinet Rescue paint, poured it into a small paint tray, then took my high-density foam roller and began. I was amazed at how nicely the first coat went on and pleasantly surprised at how uniform the surface looked when it dried. There were no visible roller marks at all. In the picture you see the kitchen in progress. This went amazingly fast. I ended up putting three coats on everything, which created a nice, solid white finish. I found that it is absolutely necessary to let the doors dry flat rather than standing them up to dry. The paint cannot drip when the door is lying flat! I accidentally stood one door up too soon and ended up having to let it dry completely so I could go back and sand off the drips and do it over again. Far better to let things dry thoroughly while flat before moving them. When the lower cabinet doors were dry enough to stand up, I painted the upper cabinet fronts (which my husband had taken down, degreased, and sanded).

Here you see the cabinet front next to the refrigerator. This is after one coat of Cabinet Rescue. I had to be extra careful to watch for drips on the cabinet fronts, since they obviously have to dry upright. I was fortunate to be able to do all of this refacing work while we were still living in our other house. It would have been tough to manage a kitchen re-do while trying to prepare meals! My children enjoyed a lot of time outdoors and played with friends next door as well, which helped. I did most of the work during afternoon naptime while the littlest ones were down and at night after the children had gone to bed (we camped out in the trailer a couple of times and ate picnic-style for breakfast and lunch the following day!).

Cabinet Rescue dries very quickly, so it doesn’t take long to get all three coats in place. However, once you have the final coat on, the paint has to dry 72 hours to achieve a hard, chip-resistant surface. This was not a problem, since it took me a week to get back to the trailer and finish up. By the time I returned, the paint was smooth and hard, and we were ready to install the new cabinet hardware and rehang the doors. I brought a friend from church with me who spent the afternoon screwing on all the hardware while I went ahead and painted two coats of my buttercream paint on the kitchen walls (taping off the cabinets and trim first). With that color in place, the white cabinets really popped, and we were so excited to see things coming together. At left you can see the first two cabinet pulls in place. The drawer pulls took a little bit of work, since they required a bit of drilling on the drawer fronts for them to lie flush against the surface. The hole that the screw goes in sticks out beyond the edge of the drawer pull, so I simply drilled a shallow hole the same size in the drawer front. When the pull was screwed in place, it lay nice and flat against the drawer front.

Once we had all the hardware and hinges attached to the doors, it was time to rehang them. I thought this would be harder than taking them off, but it was actually much easier. I think taking off ten-year-old hinges with rusty screws is a lot harder than going back in with new screws! You can see the lower cabinet doors back in place on the peninsula in this shot, as well as one of the drawers. The remaining cabinet doors rest on the countertop below their spots. And that reminds me of a very important point: Before removing them, you want to mark the backs of all your doors and drawers so that you know where they came from! I marked all the upper peninsula doors with “U P 1,” “U P 2,” etc. and all the lower peninsula doors with “L P 1,” “L P 2,” etc. I had a system for each section of cabinets and marked accordingly. The drawers I simply numbered one through nine, starting on the left and going clockwise around the room. I didn’t mark the cabinets with corresponding letters and numbers, trusting that I’d remember what my numbering system meant when I went to replace everything. I only got confused once, and then I was able to figure out where the errant door went by process of elimination!

Here are some shots of the finished cabinets:

What a change! And the cost for this total cabinet/wall/light fixture makeover? $160.73 (that includes s/h for online purchases). Hard to believe, isn’t it? Replacing cabinets would run about $5,000 in a kitchen this size. Having them professionally refaced would be about $2,500. Throw in your own elbow grease, and you can do a total kitchen makeover on the cheap! Next time I’ll show you how we covered the old white linoleum for a totally new, up-to-date look that will stand much more wear and tear!


About the Queen…

Amanda Livenwell is the pen name of a stay-at-home mom who shares the adventure of living large on one income in, yes, a double-wide trailer! Join our family as we say goodbye to suburbia, trim down, and start saving to build our own home. We're going to talk about doing it yourself, living beautifully on less, making do or doing without, and counting it all joy in the process. We'll cover prep-work and painting, refacing kitchen cabinets, flooring on the cheap, tiling over laminate, upholstering furniture, and just rolling up our sleeves in general. If you love home improvement, this is the place for you. Let's get cracking!

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